ProtyLabs Solutions
EN
+49 171 1271928 Send a file
Home / Processes
Manufacturing processes

5 3D printing processes. The right one for your part.

FDM, SLA, SLS, MJF and SLM (metal): each process has its strengths. We choose based on load, surface, level of detail, quantity and budget – and explain our choice in the quote.

Free process overview as PDF (4 pages) – we will send it to you by e-mailRequest by e-mailAll downloads →
The processes

Which process for what?

In short: FDM for robust and cost-effective parts, SLA for details and surfaces, SLS for complex functional parts, MJF for series, SLM (metal) for the highest loads.

Fused Deposition Modeling (FDM)

Robust & cost-effective

Functional parts, fixtures and housings made of engineering thermoplastics.

To FDM →
Stereolithography (SLA)

Detail & surface finish

Finest structures and smooth surfaces for visual samples and precision parts.

To SLA →
Selective Laser Sintering (SLS)

Complex & durable

Functional parts without support structures, ideal for small series and clips.

To SLS →
Multi Jet Fusion (MJF)

Series & function

Dense, uniform PA12 parts – ideal for small and larger series.

To MJF →
SLM (metal)

High-strength & lightweight

Components in stainless steel, aluminium or titanium, including internal channels.

To SLM (metal) →
Decision aid

Not sure? Find your process in 5 questions

Load, surface, shape, quantity, size: answer five short questions and get an instant first recommendation – we make the final choice together in the quote.

Start the guide →
Comparison

The processes compared side by side

For orientation. The exact recommendation always depends on your part.

FDMSLASLSMJFSLM (metal)
Strengthgoodmediumvery goodvery goodvery high
Surfacelayer lines visiblevery smoothmatte, slightly roughmatte, finerough, can be finished
Level of detailmediumvery highhighhighhigh
Support structuresneeded for overhangsneedednonenoneneeded
Cost per partlowmediummediumlow for serieshigh
Ideal forBrackets, gauges, housingsVisual samples, precision mechanicsFunctional parts, small seriesSeries partsHighly loaded parts, lightweight design
Not sure?

We recommend the process. You decide.

Send us your part or describe what it has to do. You will get a clear recommendation with reasons – and alternatives for comparison if you wish.

How heavily is the part loaded?
How important is the surface?
How many parts do you need?
Which temperatures and media act on the part?
Topology-optimised aluminium bracket
Decision aid

How do I find the right 3D printing process?

Ask yourself four questions: How heavily is the part loaded? How important is the surface? How complex is the shape? How many parts do you need? For robust, affordable parts FDM is usually right. If fine details and smooth visible surfaces matter, SLA. For complex, durable functional parts without support structures, SLS. For dense PA12 parts in series, MJF. And when plastic is no longer enough, SLM (metal).

There is often more than one good solution. That is why we recommend a process in the quote, explain our choice and name alternatives for comparison on request. With the “Choosing a process” guide you get a first recommendation in five questions.

Rules of thumb

Robust and affordableFDM
Details and surfaceSLA
Complex and durableSLS
Series in PA12MJF
Highest load, lightweight designSLM (metal)
Your project · Our know-how

Want to turn your idea into a finished part?

Send us CAD data, a photo, a sketch or the original part. We check feasibility, process and material and get back to you with an assessment and a quote.

Discuss your project+49 171 1271928